FACTORY FIELD TEST OF POWER TRANSFORMER BASIC INFORMATION


There are a number of field tests that are considered good predictive maintenance practices and these should be performed periodically to spot trouble. These tests are also useful for diagnosing transformer trouble.

A Megger test consists of applying a high DC voltage, usually 1000 V, to each winding with the other windings grounded and to all windings connected in parallel. The Megger readings are in megohms and these must be temperature corrected for meaningful results.

The megger readings should be compared to earlier test results to detect any downward trend in resistance values. The voltage produced by a megger is high enough to cause insulation breakdown if there are gross faults, but is really not sensitive enough to detect minor problems in transformers in the higher voltage classes.

A Doble test is somewhat more sensitive than the Megger test. An AC voltage, up to 10 kV, is applied to the winding insulation and leakage current is measured. In addition to the leakage current, the power factor of the insulation is computed.

A high power factor indicates lossy insulation, which can mean imminent trouble. In addition to the winding insulation, the Doble test is used to measure the power factor of bushing insulation. When testing condenser type bushings, the capacitance tap is utilized.

The Doble test set is also used to measure the excitation current through the winding by applying an AC voltage across the winding. High power factor readings during this test can indicate flaws in the turn-to-turn insulation.

A TTR test can be used as a diagnostic test in the field. Always connect the TTR test set clamp leads to a secondary winding of the transformer under test. Connect the TTR test set clip leads to the primary winding that is on the same core leg as the secondary winding being tested, observing that the polarity of the red clip test lead matches the polarity of the red clamp test lead.

Set the ratio dials just above zero and give the generator wheel a half turn. The galvanometer should deflect to the left, indicating the ratio dials need to be raised. A deflection to the right means that the polarity of the test leads is incorrect.

This can be corrected by swapping the two clip test leads. After the correct polarity has been verified, slowly turn the generator and make the appropriate adjustments to the ratio dials in order to keep the galvanometer needle centered (zero current in the clip test leads). When the ratio dials are almost set to the right ratio, the generator can be cranked faster to get the proper voltage indication on the voltmeter (8 V).

If the voltmeter reads low voltage with the ammeter reading high current, this is usually an indication of shorted turns, either in the primary or in the secondary. A zero deflection on the galvanometer at every ratio settings indicates an open primary winding because no current can flow in the clip
test leads.

If the galvanometer deflection is always to the right and cannot be corrected by reversing the test leads, then this may indicate an open secondary winding and voltage cannot be generated in the primary winding.

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